
360° - No Defects to Hide - Quality in All Dimensions
For precision electronics, automotive parts, high-end consumer goods industry, integrating multi-axis robotic arm gripping and multi-spectral stereo imaging technology, to achieve 360 ° fully automated inspection of product surface scratches, pits, colour differences and other defects. It breaks through the blind area of traditional manual visual inspection, the leakage rate is close to zero, and the inspection efficiency is increased by 20 times, reshaping the new standard of appearance quality inspection.
Stereoscopic Hawk-Eye System: 6 groups of 20 megapixel high-speed cameras + ring-shaped multi-angle light source, 0.01mm² level defect capture, support curved surface / hollow / transparent material detection.
AI defect classification: deep learning algorithm library presets 50+ classes of defect models, adaptive learning of new defect features, false judgement rate ≤ 0.005%.
Intelligent grasping judgement: collaborative robots automatically flip positioning, complex structural parts detection coverage rate of 100%.
Cross-material compatibility: Accurate quantitative analysis of special processes such as brushed metal, glass translucency, and rubber surface porosity.
application scenario | functional reinforcement point | |
---|---|---|
Appearance inspection of microelectronic components | 10x optical zoom, sub-micron defect recognition | |
Full inspection of automotive curved parts | Robotic arm dynamic tracking, 3D point cloud modelling | |
Transparent material (glass/acrylic) | Polarised light imaging, intelligent analysis of transmittance |
parameter term | parameter value |
---|---|
Detection accuracy | Plane defects: ±0.01mm, three-dimensional defects: ±0.03mm |
Detection speed | 80-400 pieces/minute (depending on complexity) |
imaging system | 6 x 20 megapixel cameras + 16 channel programmable light source |
spider or crawler botanical organisation | 6-axis collaborative robot (repeat positioning accuracy ±0.02mm) |
Compatible Product Sizes | 2 x 2mm to 600 x 600mm |
data management | Defect image archiving + automatic SPC report generation |
Pain points: curved surface reflection interferes with manual judgement, micro-scratches cause high-end customers to return.
Solution:
Multi-spectral imaging eliminates reflective interference, and 0.005mm-level scratches are automatically marked.
Inspection data is linked with MES system to lock the polishing process abnormality in real time.
Pain point: uneven light transmission, rainbow pattern and other defects are difficult to detect with the naked eye.
Solution:
Polarised light + infrared imaging dual-mode detection, quantifying light transmission and stress distribution.
The AOI system automatically grades the defects, increasing the yield rate from 92% to 99.97%.
Nano-scale 3D modelling: White light interferometer detects sub-nanometer surface roughness (Ra≤0.1μm).
Dustproof and waterproof cabin: IP65 protection level, suitable for the harsh environment of casting/painting workshop.
Multi-spectral inspection kit: UV/IR/X-ray to extend the ability to detect internal defects.
Manpower revolution: a single machine replaces 12 quality inspectors, saving $600,000+ in annual manpower costs.
Quality leap: customer complaint rate dropped by 98%, reducing annual quality loss by 3 million RMB+.
Efficiency breakthrough: Inspection speed increased by 20 times, average monthly handling capacity over 10 million pieces.
Ambachon redefines appearance quality inspection with multi-dimensional vision - making every detail stand up to the scrutiny of billions of pixels!
➤ Receive ‘Zero Defects Appearance Inspection Process Upgrade Programme’ now!
➤ Consultation: (+86)133-1084-8893
Service Hotline:133-1084-8893
Complaints Tel:139-2945-0798
Company landline: 0755-84658192
Email:abcsz1777@126.com
Address: Longgang District, Shenzhen City,
Guangdong Province, Pengdi Street, Pingdong
Community, Tong Fu Road, No. 8 A4 Building 102
Customer Service