In industrial production, the efficient operation of assembly equipment plays a vital role in increasing productivity, reducing costs and ensuring product quality. Whether it is conventional assembly equipment, non-standard automation equipment and automated welding equipment, there are some common ways to achieve more efficient operation.
Firstly, operators must be professionally and thoroughly trained. For automated welding equipment, the operator needs to understand the working principle of the equipment, the significance of a variety of welding parameters and setting methods, such as current, voltage, welding speed, etc.. Only after mastering these basics, according to different welding tasks, fast and accurate adjustment of equipment parameters to ensure welding quality and improve welding speed. For non-standard automation equipment, as it is often customised according to specific production needs, structure and function is more special, the operator must be familiar with its unique operating procedures, the function of each component and the meaning of possible fault alarm information, so that in the process of equipment operation in order to quickly respond to a variety of situations, to avoid the prolongation of downtime due to improper operation or faults caused by a lack of understanding.
Secondly, optimise the programming and process parameter settings of the equipment. Before operating the assembly equipment, it should be combined with the specific requirements of the product and material characteristics, and the equipment should be carefully programmed and optimised. For example, in the automated assembly line, the reasonable planning of the material transport path, the sequence of action of each assembly station and the residence time, etc., can reduce unnecessary waiting and empty stroke, and significantly improve the operational efficiency of the equipment. For automated welding equipment, according to the thickness of the welding material, type and form of welded joints, accurate setting of welding current, voltage, welding speed and other process parameters, not only to ensure the quality of welding, but also improve the welding efficiency and reduce the generation of welding defects.
Furthermore, pay attention to the daily maintenance and repair of equipment. Regular inspection of assembly equipment, cleaning, lubrication and replacement of wear parts. For automated welding equipment, to timely clean up the welding torch, wire feeding mechanism and other parts of the spatter, check whether the welding cable connection is firm, to ensure that the equipment is always in good operating condition. For non-standard automation equipment, due to its relatively complex structure, may involve more sensors, pneumatic components, electrical control systems, etc., it is more important to follow the requirements of the maintenance manual to regularly carry out comprehensive maintenance, timely detection and resolution of potential problems, to prevent the equipment in the operation of the process of sudden failure and lead to downtime.
In addition, the establishment of effective production planning and scheduling system. According to the order demand and the production capacity of the equipment, the reasonable arrangement of production tasks to ensure that the equipment can be continuous and stable operation. Avoid the unreasonable production plan leads to frequent equipment start-up, shutdown and switch production tasks, so as to improve the overall utilisation of equipment and production efficiency. Through the efforts of the above aspects, can make the assembly equipment in the production process to play a big performance, for enterprises to create higher economic benefits.
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