Service hotline:133-1084-8893
Complaints phone:139-2945-0798
Company landline:0755-84658192
Mailbox:abcsz1777@126.com
Q Q：565978634
Address: 102, Building A4, No.8 Tongfu Road, Pingdong Community, Pingdi Street, Longgang District, Shenzhen, China.
Highly efficient automated equipment designed for rubber/plastic overlaying on hardware surfaces, focusing on the automotive, electronics and home appliance industries. By precisely controlling the thickness and shape of the overlay, it can achieve upgraded functionality such as insulation, vibration resistance and corrosion resistance, and is suitable for overlaying of all scenarios ranging from small microelectronics to large automotive structural parts.
Compact structure: footprint ≤ 3 m2, vertical space utilisation rate increased by 50%, suitable for narrow workshop layout
Modular architecture: rack/injection system/control unit independent module, maintenance and upgrade efficiency increased by 40%.
Intelligent temperature control system: barrel temperature precision ±1℃, melt uniformity up to 98%.
Micron-level injection: injection pressure 0-200MPa adjustable, adhesive thickness control accuracy ±0.05mm.
Dynamic parameter compensation: real-time monitoring of mould temperature and material fluidity, adaptive adjustment of process parameters.
Unmanned production: integrated automatic feeding/picking up robot, supporting 24-hour continuous operation.
One-key mould change: quick mould change system (optional), mould change time ≤ 15 minutes.
| Parameter term | Standard configuration | Scalability |
|---|---|---|
| Injection pressure | 0-200MPa (infinitely adjustable) | 250MPa (high pressure option) |
| Temperature control accuracy | ±1°C (cylinder) / ±2°C (mould) | ±0.5°C (optional high-precision sensor) |
| Repeat Positioning Accuracy | ±0.05mm (mechanical positioning) | ±0.01mm (optical positioning option) |
| production efficiency | 10-60 seconds/piece (depending on workpiece complexity) | 5-30 seconds/piece (high-speed servo drive option) |
| Protection class | IP54 (basic dust and water resistance) | IP67 (corrosion resistant workshop option) |
| Communication protocols | Modbus TCP/Profinet | Supports OPC UA industrial interconnection |
Requirements: metal bracket surface covered with 2mm thick silicone, tolerance ±0.1mm
Configuration: High-speed type + dual-station mould + automatic pick-up robot
Value: Increase single-shift production capacity to 3000 pieces and reduce labour cost by 80%.
Requirements: 0.5mm thick TPU wrapped USB interface, accuracy ±0.03mm
Configuration: high precision type + optical positioning system + vacuum defoaming module
Value: defective rate reduced from 5% to 0.3%, annual material cost savings of 500,000 yuan
Requirements: ABS plastic covered metal fasteners, 24 hours continuous operation
Configuration: Standard + automatic feeder + in-line inspection unit
Value: Overall equipment efficiency (OEE) up to 92%, energy consumption reduced by 30
| Basic Configuration | Premium Options |
|---|---|
| Single station mould | Multi-station carousel (2-4 station parallel production) |
| Pneumatic pick-up robot | Six-axis collaborative robots (precision positioning) |
| PLC control system | Industrial AI vision inspection (real-time defect recognition) |
| Basic temperature control unit | Dual-channel precision temperature control (independent regulation of barrel/mould) |
Increase efficiency: shorten the production beat by 30%-50%, increase the annual production capacity of a single piece of equipment by 150,000-500,000 pieces.
Cost reduction: replace 4-6 labourers, annual savings of 25-60 million yuan in labour costs.
Improve quality: 99.5% consistency of overmoulding thickness, material waste rate <1%.
Reliability: Key components (screw/cylinder) life>500,000 injections.
‘With the core of precision engineering, cast the shield of protection!’ --Anbaichuan
➤ Book a free craft adaptation test
➤ Contact hotline: （+86）133-1084-8893
Service Hotline：133-1084-8893
Complaints Tel：139-2945-0798
Company landline: 0755-84658192
Email：abcsz1777@126.com
Address: Longgang District, Shenzhen City,
Guangdong Province, Pengdi Street, Pingdong
Community, Tong Fu Road, No. 8 A4 Building 102
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