Service hotline:133-1084-8893
Complaints phone:139-2945-0798
Company landline:0755-84658192
Mailbox:abcsz1777@126.com
Q Q：565978634
Address: 102, Building A4, No.8 Tongfu Road, Pingdong Community, Pingdi Street, Longgang District, Shenzhen, China.
Zero defect press fit - Medical grade cleanliness - Extreme temperature control
It is designed for the scenarios of nucleic acid sampling sticks, medical swabs, food packaging seals, etc., which have strict requirements on flatness and hygiene standards, integrating high pressure levelling, fast temperature control and aseptic production, solving the problems of low efficiency, poor flatness and easy contamination of the traditional hot pressing process, and meeting the standards of GMP/ISO 13485 medical certifications and FDA food-grade production standards.
Micron-level flatness: gas-liquid pressurisation system + high-precision mould, pressure fluctuation ≤ 0.1MPa, cut flatness Ra ≤ 0.2μm.
Medical grade cleanliness: fully enclosed stainless steel chamber + HEPA filtration, cleanliness up to ISO 5 (Class 100), supporting sterile production environment.
Lightning heating: Ceramic pulse heating technology, heating up to 300°C in 3 seconds, reducing energy consumption by 40%.
Flexible customisation: modular mould design, support rapid adaptation of non-standard products, changeover time ≤ 15 minutes.
Food-grade safety: contact parts are made of 316L stainless steel/PEEK, complying with FDA 21 CFR 177.2600 standard.
| application scenario | Core functional focus |
|---|---|
| Nucleic acid sampling rods pressed cotton | Aseptic chamber, precise control of cotton head density |
| Food packaging sealing and levelling | Anti-stick coating moulds, in-line metal detection |
| Electronic component pin shaping | Micro-pressure precision control, anti-static design |
| parameter term | parameter value |
|---|---|
| work pressure | 5-50T (infinitely adjustable) |
| Temperature control accuracy | ±0.5°C (0-400°C range) |
| speed of warming | Room temperature to 300°C in 3 seconds |
| Flatness tolerance | ≤±0.01mm (flatness) |
| Applicable product size | 10 x 10mm to 500 x 300mm |
| cleanliness level | ISO Class 5 (optional ISO Class 3) |
Pain points: manual loading of cotton is loose and easy to fall off, traditional hot pressing leads to fibre scorching.
Programme:
Pneumatic pulse type cotton pressing, cotton head density uniformity of 98%, no fibre damage.
Automatic UV elimination after levelling, microbial residue ≤1CFU/g.
Scene 2: Aluminium film sealing for food packaging
Pain point: Seal crease leads to air leakage and triggers food spoilage.
Programme:
Gradient pressure levelling technology eliminates wrinkles while maintaining film extensibility.
Sealability test after levelling, burst pressure ≥ 0.3MPa.
Mould quick change system: magnetic positioning + pneumatic locking, mould change time ≤ 3 minutes.
Clean room adaptation module: positive pressure air shower system, maintain the cabin micro-positive pressure environment.
Energy consumption monitoring unit: real-time display of energy saving, compared with traditional equipment energy saving 40% +.
Efficiency Improvement: Single machine capacity reaches 8000 pieces/hour, replacing 20 labourers.
Quality assurance: levelling defective rate reduced from 5% to 0.02%, annual loss reduction of 500,000 yuan +.
Energy saving gain: 40% energy saving compared with traditional resistance heating, saving 120,000 RMB in annual electricity cost.
Ambachon empowers medical manufacturing with military-grade precision - making every press fit a promise of safety!
➤ Get your copy of the Aseptic High Pressure Levelling Process Optimisation Plan now!
➤ Technical line: （+86）133-1084-8893
Service Hotline：133-1084-8893
Complaints Tel：139-2945-0798
Company landline: 0755-84658192
Email：abcsz1777@126.com
Address: Longgang District, Shenzhen City,
Guangdong Province, Pengdi Street, Pingdong
Community, Tong Fu Road, No. 8 A4 Building 102
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